Custom-engineered Drive-In and Drive-Thru storage racks tailored for extreme volumetric efficiency, compliance with DIN standards, and harsh sub-zero temperatures.
As the metropolitan heart of Europe, the Berlin-Brandenburg region has transformed into a critical nexus for continental logistics, e-commerce distribution, and advanced manufacturing. Major freight hubs like the GVZ Großbeeren, GVZ Wustermark, and GVZ Schönefelder Kreuz face unprecedented industrial real estate pressures. Rising lease values, paired with limited municipal land zoning, demand that modern warehouses maximize volumetric storage layout indices. Simply expanding horizontally is no longer financially viable.
This is where Heda's Drive-In and Drive-Thru pallet racking systems provide an essential strategic advantage. By eliminating standard forklift access aisles required in traditional selective racking, our custom engineering reduces overall spatial consumption by up to 75%. For cold storage operators handling frozen foodstuffs in Berlin-Spandau or industrial automotive components near Grünheide, reducing air volume to be chilled or heated directly impacts operational bottom lines. Our structural designs optimize high-density logistics, lowering energy expenditures while boosting pallet volume yield.
"Implementing advanced Drive-In structural designs in high-cost logistics zones like GVZ Berlin-Nord ensures maximum volumetric utilization. Sourcing high-tensile steel frames directly from China's Factory 4.0 mitigates supply chain delays and delivers unparalleled ROI."
Selecting between Drive-In (LIFO) and Drive-Thru (FIFO) configurations is a critical structural decision that defines warehouse operation throughput. In LIFO setups, forklifts enter from one side to deposit and retrieve pallets, creating an optimal scenario for uniform, high-volume products with no expiration pressure. In contrast, Drive-Thru configurations feature entry points at both the front and rear faces, enabling strict First-In, First-Out sequence controls—a prerequisite for perishable foods, pharmaceuticals, and fast-moving consumer goods (FMCG) distributed across the Berlin metropolitan area.
Eliminates redundant forklift travel aisles to achieve maximum spatial storage potential.
Engineered strictly in alignment with DIN EN 15635 for German safety regulations.
European and German warehouse safety regulations require strict adherence to structural calculation methods. In Germany, steel storage installations must conform to the DIN EN 15512 (structural design code) and DIN EN 15635 (safe application and maintenance of storage equipment) frameworks. Our senior structural design team of 28 engineers utilizes Finite Element Method (FEM) software simulations to ensure structural upright frames, rail supports, and cantilever brackets exceed local design demands, including localized European wind pressures, temperature fluctuations, and seismic load limits (under DIN EN 1998 / Eurocode 8).
| Engineering Property | Standard Specification (HEDA) | DIN EN Compliance Level | Benefit for Berlin Warehouses |
|---|---|---|---|
| Raw Material Quality | Q235B / Q355B High-Grade Carbon Steel | EN 10025-2 Compliant | Higher load capability without deformation |
| Upright Column Profile | 80/90/100/120mm Widths, up to 3.0mm thickness | DIN EN 15512 Met | Exceptional buckling stability under load |
| Corrosion Resistance | Epoxy Powder Coat / Pre-Galvanized Finish | ISO 9227 Salt Spray Approved | Suited for humid, freezing, and cold-room conditions |
| Deflection Limits | Span / 200 (under maximum safe static load) | FEM 10.2.02 Compliant | Minimizes structural wear and operator hazards |
Explore specialized industrial designs with customizable heights, beam widths, and reinforced structural frames for specialized heavy cargo setups.
Established in 2014, Shenzhen Heda Warehouse Equipment Co., Ltd. is a premier manufacturer specializing in heavy-duty warehouse racking and industrial storage solutions. Spanning a modern manufacturing facility of 35,000 m², our enterprise integrates R&D, design, production, and international marketing to serve diverse storage needs worldwide. With 12 years of industry experience and 8 years of dedicated export expertise, we deliver high-caliber storage systems that generate over $28 million in annual export revenue.
At Heda, quality control and engineering innovation drive our core operations. Our robust QC department comprises 45 skilled inspectors utilizing rigorous testing methods, including raw material tensile testing, automated weld flaw detection, layer load-bearing stress analysis, and salt spray surface corrosion testing. Supported by a professional R&D team of 28 senior structural engineers, we maintain strong full-customization capabilities (OEM/ODM)—offering tailored rack dimensions, load capacities, surface coatings, and layout designs. Driven by continuous innovation, we launched over 120 new dynamic storage products and component upgrades last year.
Operating with a strong direct-factory and international trade background, we have built a resilient ecosystem supported by over 800 supply chain partners. Our products are exported to major global markets, including North America, Western Europe, Southeast Asia, and the Middle East. We proudly serve a diverse clientele ranging from third-party logistics (3PL) providers and large distribution centers to industrial manufacturers and wholesale equipment distributors.
Transparency underpins our E-E-A-T standard. Observe our digitalized steel fabrication processes, structural stamping systems, precision welding lines, and rigorous dimensional verification tests.
Raw Materials
Stamping
Bending
Welding
Acid-washing / Parkerising
Coating
Warehouse
Rolling Mill
Fully Auto Puncher
Auto Welder
Powder Coating Line
Punching Machine
Bending Machine
Butt Welder
Caliper Test
Thickness Gauge
The industrial landscape is evolving toward autonomous material handling. Drive-In racking system engineering must anticipate integration with Automated Guided Vehicles (AGVs), laser guidance channels, and semi-automated pallet shuttle systems. Our technical development roadmap focuses heavily on preparing structural physical frameworks to interface natively with smart technologies.
By designing our rails with broader tolerances and implementing high-durability guide rails, we accommodate autonomous forklift entry angles with millimeter-level precision. In addition, we are designing structural steel frameworks optimized for digital twins. Warehouse management systems (WMS) can track real-time loading density stress metrics through integrated IoT sensors, alerting facilities managers before deflections exceed safe limits.
Explore our deep catalogue of adjustable, structural, and heavy-duty steel options, engineered to resolve diverse volumetric challenges.
Clear, direct answers regarding European safety compliance, shipping logistics, customs processes, and engineering configurations for our Drive-In structures.
Yes. All structural calculations and physical designs are engineered in accordance with DIN EN 15512 (structural design code) and DIN EN 15635 (safe application and maintenance of storage equipment). We provide detailed static loading analysis documents with structural calculations upon project confirmation.
Sea freight shipments from Shenzhen to northern German ports (such as Hamburg or Bremerhaven) typically require 28 to 35 transit days. Onward transport from the port to your facility in Berlin is managed via rail or truck, adding 2 to 4 days. Express customs clearance paperwork is prepared beforehand to minimize demurrage risks.
Absolutely. Our R&D team can customize upright spacing, depth, and safety rail layouts to accommodate standard EPAL Euro-pallets (800mm x 1200mm) as well as larger industrial pallets. Frame adjustments are made in our CAD designs to optimize structural load limits under dynamic fork trucks.
We provide comprehensive assembly blueprints, detailed 3D installation CAD files, and clear instructional videos. For large projects in the Berlin region, we can coordinate with local German logistics installation contractors to execute assembly and system anchoring safely on-site.
For sub-zero temperatures (down to -30°C) common in frozen food distribution, we recommend pre-galvanized components or specialized low-temperature powder coatings. This prevents brittleness in structural carbon steel and protects the rack surface from cold condensation rust.
Connect with Heda's senior structural engineering department to design a custom Drive-In racking floor plan tailored for your warehouse layout in Berlin.
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